POSITION SUMMARY:
Create CNC programs using Mastercam for 3 to 5 axis CNC milling machines. Program, operate and utilize CMM gantry. In addition, the Programmer/Trim Operator updates existing part programs to new machining processes and new tooling techniques. CNC programs will be created for manufacturing components and job specific fixturing. Set-up and operate milling machines to machine aluminum and trim composite parts to meet customer’s tolerances and dimensions. Interprets blueprints, sketches, and engineering specifications. Uses a variety of machinist's hand tools and precision measuring instruments. Makes standard shop computations relating to dimensions of work, tooling, feeds, and speeds. Measures, marks, and scribes dimensions and reference points to lay out stock for machining. Will monitor and verify quality is in accordance with company standards.
DUTIES AND RESPONSIBILITES:
The essential functions include, but are not limited to the following:
CNC programming & CNC mill operator
Assist operators and machinists with program processes.
Understand proper setup and use of tooling associated with machines.
Analyze job orders, drawings, blueprints, specifications, and design data to determine the appropriate machine tool, work holding and cutter selection, machine speeds, and feed rates.
Creation of setup documentation, tooling documentation, in process support, and shop aided drafting prints.
Write, store, and modify original and/or existing CNC programs to enhance efficiency.
Troubleshoot programs and processes.
Plan, design, and produce work holding fixtures if required.
Ensure parts and tools are loaded correctly and that quality is consistently maintained throughout the assignment.
Coordinate with other functional areas as needed to implement and change CNC programs.
Focus on continuous improvement through increased throughput and reduced changeover time.
Stay current with new versions of programming software.
Verify and simulate programs to CAD models to ensure accuracy.
May perform machining set-ups or production support in the department as required.
Change and adjust cutters as required to ensure quality and tolerance requirements have been met. Ensure machinery and tools are adequately maintained and serviced.
Responsible for ensuring proper documentation is entered on manufacturing orders (including correct quantities & specification recording).
Precise accurate trimming ability. Attention to detail and a meticulous eye.
Knowledge of general machining processes using a wide variety of machine tools.
Understanding of CNC type machines and the processes they use, such as set-ups, monitoring, change-outs, etc.
The ability to know when to stop and ask for clarification.
Focus on continuous improvement through increased throughput and reduced changeover time.
Perform other duties as assigned.
EDUCATION & QUALFICATIONS:
Associate degree in Machining Technology or equivalent relevant work experience (2-3 years).
Expert knowledge (3-5 years) of Mastercam 3, 4 and 5 axis.
Excellent knowledge of G-code.
Utilize machine probing for in-process part measurement.
The ability to apply mathematical functions knowledge of machines and tools, including their designs and uses.
Experience in production and prototyping environments.
Ability to anticipate and solve practical problems.
Demonstrate high skill level with the desire for continuous learning.
Know how to maintain a clean and orderly work area.
Blueprint reading and basic math skills.
Good manual dexterity.
Strong mechanical aptitude
Ability to stand for long durations of time.
Ability to work in noisy environments that require ear protection and respirator use.
Employee must frequently lift and/or move up to 25 lbs.
Ability to communicate effectively, both orally and in writing, with team members and management.
Team player, actively participating in continuous improvement projects with coworkers.
Self-motivation, able to accomplish a high level of work.
Basic English language skills and ability to read, follow, and interpret work instructions.
Self-managed, self-starter able to work well individually or in a team.
Proficient use of Microsoft Office products (Excel, PowerPoint, Word)