Freefly Systems, Woodinville, WA (Onsite)
Position Summary:
We are seeking a highly skilled and detail-oriented Case Foam & Packaging Specialist to own the end-to-end process of manufacturing and delivering in-house case foam packaging. This role requires expertise in CNC machining, preferably on a router, as well as experience with CAM software. The ideal candidate will have hands-on assembly skills, strong organizational abilities, and excellent communication skills to interface with engineering, supply chain, and production teams.
Key Responsibilities:
> Program and operate CNC routers to cut case foam to precise specifications.
> Utilize CAM software to generate toolpaths (Fusion 360 experience is a plus).
> Assemble foam components using adhesives and other fastening methods.
> Own the entire foam packaging process, from raw stock to final production delivery of finished cases.
> Provide Design for Manufacturing (DFM) feedback to engineering to optimize designs for production efficiency.
> Set up and manage new job workflows.
> Coordinate with the supply chain team to communicate material requirements and ensure timely procurement.
> Develop and maintain clear communication channels with production to align on packaging timelines and requirements.
> Maintain a clean and organized workspace, adhering to Freefly quality standards.
Qualifications & Skills:
> Hands-on experience with CNC machining, preferably on a router.
> Familiarity with CAM software; Fusion 360 experience is strongly preferred.
> Understanding of material properties, particularly foams and adhesives.
> Ability to read and interpret engineering drawings and manufacturing specifications.
> Experience with assembly and adhesive bonding techniques.
> Strong problem-solving skills and ability to provide actionable DFM feedback.
> Excellent organizational and time management skills.
> Ability to work independently and take full ownership of processes.
> Effective communication skills to coordinate across multiple teams.
Preferred Qualifications:
> Experience in packaging design and manufacturing.
> Familiarity with ERP or inventory management systems.
> Background in a production or manufacturing environment.
Physical Requirements:
> Ability to lift and move materials up to 50 lbs.
> Comfortable working in a shop or production floor environment.
Why Join Us?
> Opportunity to take ownership of a critical manufacturing process.
> Fun working environment, not your typical, dingy, dark manufacturing floor.
> Collaborate with a skilled engineering and production team.
Compensation
> Salary Range: $40,000 - $60,000/yr depending on experience
> Medical, Dental, Vision Benefits, Paid Time Off (PTO) available
If you have a passion for precision manufacturing and want to play a key role in delivering high-quality packaging solutions, we’d love to hear from you!