The Coleman Company, Inc.Job DescriptionWichitaJob Title: Operator, BlowmoldDepartment: 680, Production - PlasticsReports To: SupervisorJob Code: 149P, 240P (in position pre 1/1/2007)FLSA Status: Hourly Non-ExemptPrepared Date: February 2009Updated: September 2013Primary Function:Operates various Blowmolding machines for the production of cases, lids and wheels within defined production specifications.Essential Job Duties and Responsibilities:
Performs a variety of tasks to produce various pieces by blowmolding. Judgment is required to maintain cycle speed and to produce quality products in compliance with defined production specifications.
Confirm and sign Blowmold Safety buyoff prior to operating machine.
Initiate cycle start and remove part with excess plastic from mold, via conveyor, parts picker or manually, after machine control device opens mold.
Separate and/or trim excess material from parts or purged material.
Flame parts
Maintain cycle time standard to meet production requirements.
Stack parts into racks or palletainers, moving or adjusting rack/pallatianer as required.
Track good/bad parts produced.
Regrind excess plastic and unsatisfactory parts for reuse using a grinder.
Weigh parts hourly and continuously inspect for Critical to Quality (CTQ) elements.
Utilize 5S methods to maintain a clean work environment and follow Lean Manufacturing Principles.
Use of hand and portable tools including use of a knife, deburr tool and/or scraper blade. Use of cleaning tools such as brooms.
Responsible for quality of own work.
Responsible for notifying lead/supervisor with machine issues and material shortages.
Work in a safe manner at all times and in compliance with site Safety Policies. Comply with all Coleman policies and procedures.
Ability to work a weekend schedule and overtime as needed.
Performs other related duties as required including but not limited to training for these processes.
Physical DemandsLift floor to waist- up to 45 pounds- Occasional- EssentialBilateral carrying- up to 45 pounds- Occasional- EssentialPushing/pulling – up to 90 pounds- Occasional- EssentialHandling- Constant- EssentialFingering- Occasional- EssentialRepetitive gripping- Constant- EssentialReach – above shoulder- Occasional- EssentialReach – at shoulder or below- Frequent- EssentialTrunk rotation- standing- Occasional- EssentialWalk- Occasional- EssentialStand- Constantly- EssentialMental DemandsProblem solve- OccasionalMake decisions- OccasionalRead paperwork- OccasionalFill out paperwork- OccasionalAbility to add, subtract, multiply and divide- OccasionalAbility to read weight scale- OccasionalAbility to read and understand basic English instructions- OccasionalWorking ConditionsIndoor- ConstantHigh temperatures- Occasional to FrequentLoud noises- ConstantFumes-Occasional to FrequentDirty- Frequent to ConstantEquipment UseCalculator- OccasionalScale- OccasionalHand tools knife/scrapper- Occasional to FrequentPower tools – bench grinder- Occasional to FrequentLarge plastic grinder- Occasional to FrequentBand saw- Occasional to FrequentBroom and dust pan- Up to OccasionalCompetencies:Oral Communication – Speaks clearly in positive and negative situations; listens and gets clarification; responds well to questions.Teamwork – Contributes to building a positive work environment. Interacts with fellow team members to build morale and maintain a sense of Coleman pride.Quality – Demonstrates accuracy and thoroughness; looks for ways to improve and promote quality; uses feedback to improve overall quality of finished product.Adaptability – Adapts to changes in the work environment and production schedules. Must be able to perform multiple tasks.Qualifications:To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed are representative of the knowledge, skill and or ability required. The Company will make reasonable accommodations for qualified individuals with known disabilities to enable them to perform the essential functions of their job, unless doing so would result in an undue hardship.Education:High school diploma or General Education Degree (GED) preferred or combination of related experience plus education. Requires the use of simple arithmetic, calculator and weight scale. Ability to read and comprehend basic instructions presented in English.Experience:Previous manufacturing experience preferredWorking Conditions:Moderate to extreme working conditions due to noise level of work area, dust/dirt, and odors. Extreme temperatures during summer months.Personal Protection Equipment (PPE):
Safety glasses with side shields
Hearing protection
Slip resistant, closed toe, heal and side shoes
Thermal hand, cut resistant hand, arm and body protection
Sleeved shirts and long pants
Specific job duties may require additional PPE
Supervisory Responsibilities:This job has no supervisory responsibilities.