Industrial Engineer II (Torrance, CA)About SingerWe are passionate about creating some of the most awesome automobiles in the world. Founded in California in 2009, Singer Vehicle Design is a luxury brand with a global clientele and operations in the US, the UK, and Switzerland. Our mission is described simply as: "A Relentless Pursuit of Excellence.” The company has become renowned for its collaboration with owners of the air-cooled Porsche 911 in pursuit of bespoke restorations.Industrial EngineerPosition SummaryUnder direct leadership, the Industrial Engineer II is responsible for the creation of standard work by creating, clarifying, and sharing information about the most efficient method to perform a task in a manner that demonstrates, "Everything is Important."This is a dynamic position that requires the ability to create and manage project timelines while driving improvement in all areas with a focus on safety, quality, cost, and delivery with little guidance from Management. As an Industrial Engineer, you will be a major contributor in defining manufacturing planning templates, own process definition, quality standards and cost reduction initiatives. You will also be responsible for creating lean part flow through production resources and implementing these resources in a new facility. Finally, you will perform at the above level while coaching team members where applicable.This position is onsite in Torrance, CA.Essential Functions
Develops the company’s standards related to manufacturing processes, efficiency, waste reduction, cycle time/throughput improvement, quality assurance, etc.
Creates efficient assembly processes and improve throughput using industrial engineering methods such as time studies/estimations and line balancing techniques
Authors and releases detailed work instructions for manufacturing and assembly processes, using appropriate CAD, visual aids, and annotations, including in-process specification and quality checks
Designs efficient layouts (2D and 3D) for assembly stations and lines, buffer locations, docks and warehousing, material flow, shipping, etc.
Plans and implements efficient material flow of parts using various methods, such as congestion & Euclidean layouts, kitting/sequencing methods, value added delivery methods from 3PLs, etc.
Performs process analysis and simulation (Discrete Event Simulation) to validate and establish process cycle times, throughputs, buffers, failure rates, etc.
Drives efforts to reduce waste and non-value-added activity in assembly processes and establish lean manufacturing culture
Maintains a PFEP for lineside presentation and delivery of parts and define delivery methods, part presentation, and establish line side min-max quantities
Provides industrial engineering expert input to cross-functional engineering projects with product, engineering, supply chain, and other manufacturing teams as necessary
Participates as a subject matter expert in all high-level strategic discussions related to manufacturing, such as capacity planning, forecasting and ramp up calculations, value stream mapping, buffers between processes, etc.
Provides inputs and support to manufacturing systems (MES, WMS, etc.) development efforts within the company
Performs other duties as assigned
QualificationsRequired Education/Experience:
Bachelor’s degree in Engineering (industrial, mechanical, or manufacturing)
1-2 years’ experience in a manufacturing environment performing industrial engineering tasks
Demonstrated ability to drive projects with diverse teams in a high-volume manufacturing environment
Experience working in a manufacturing environment, with emphasis on manufacturing planning, material flow, and process improvement
Experience with automotive chassis fabrication, paint, interior and trim, sub-assembly, and general assembly
Good understanding of BOMs, manufacturability, process design, process validation, assembly methods, design reviews and cost reduction methodologies
Demonstrated results with lean principles, VSM, 5S, etc.
Layout development experience (AutoCAD or similar 2D/3D software)
Time-study and pre-determined time standards experience (MODAPTS, MOST, etc.)
Preferred Education/Experience and/or Certifications
Discrete Event Simulation (Flexsim or similar)
Prior experience with Porsche vehicles (earlier models)
Prior experience in a rapid growth environment
Skills/Abilities and Attributes
Strong ability to coach and lead fellow team members within the department
Leads inter-departmental collaboration and communication to drive projects forward
Extensive detailed material flow analysis experience to make data-influenced decisions and summarize results to present from techs on the floor to leadership
Experience with developing, optimizing, and analyzing assembly and test processes
Strong project management skills
Experience driving cross-functional change within large organizations
Experience bringing teams and processes from a development phase to full production
Experience designing greenfield facility layouts and/or material flow strategy
Strong mechanical intuition and extensive hands-on experience modifying jigs, fixtures, and coordinating equipment installations
Advanced knowledge and experience with industrial engineering methods such as lean manufacturing methods, takt/cycle time calculations, throughput, buffer development, process flow, standard work instructions, ergonomic work layouts, time standards (MODAPTS, MOST, MTM), Value Stream Mapping, pull systems (Kanban), waste reduction, etc.
Experience with manufacturing engineering methods such as Design for Manufacturing, root cause analyses, Process Failure Modes and Effects Analysis (PFMEAs),
Ability to use engineering tools such as simulation (FlexSim or similar), flow planning (FactoryFlow, Flow Planner, etc.), Process planning software, etc.
Must be able to read and/or create CAD documents, including parts/components models, 3D CAD (Catia, Solidworks, etc.), and create layouts (AutoCAD)
Comfortable working with BOMs, enterprise and manufacturing systems (PLM, ERP, MES, WMS, etc.), Material planning documents (PFEP, MRP), etc.
Able to adapt to a fast-paced work environment
Possesses presentation skills and communicates clearly and professionally at various levels both inside and outside the company
Effective written and verbal communications skills; ability to express ideas clearly and actively listen to others
Team oriented, with a strong ability to multi-task and work in a fast-paced environment to multiple deadlines
Strong organizational and problem-solving skills with the ability to prioritize effectively and efficiently
Excellent time management with an ability to balance multiple projects and timelines and to meet deadlines
Positive attitude and strong work ethic
Physical Demands/Work Environment
Must be able to travel for business, including occasional travel by commercial airplane
Must be able to work and stand on concrete for extended periods
Must be able to reach in and work safely in and around vehicles
Must be able to speak clearly and distinctly, hear, and be heard and understood in person
Must be able to work in a busy/fast paced automotive shop environment
Occasional lifting of up to 25 lbs., infrequent lifting of up to 50 lbs.
Must be able to work in a seated, standing, and/or walking position for long periods of time
Must be able to use fingers, hands, and arms at computer keyboard for extended periods
Speak clearly and distinctly and hear and be heard and understood in person and by telephone
Must be able to work extended hours
Must be able to wear appropriate PPE in the production environment
CompensationThe starting salary range for this position is between $69,120 - $87,100 per year, plus an annual bonus plan. Actual compensation will be determined by skills, experience, and relevant education or training.BenefitsSinger employees enjoy generous paid time off, low-cost health insurance, a 401(k) plan with a company match, life and AD&D insurance, long-term and short-term disability, Snap-On tools for our techs, and continuous opportunities for learning and advancement within the company.Equal Employment OpportunityWe are committed to building a team that includes individuals from different cultural backgrounds, ethnicities, genders, ages, sexual orientation, and physical abilities, reflecting the diversity of the communities where we work and live. Department: EngineeringThis is a non-management positionThis is a full-time position